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Fuel Surplus to Grow as China Refiners Add 1 Million Barells per Day

By Jim Bai
Reuters
Monday, February 23, 2009

BEIJING - China's state-owned refiners will add nearly 1 million barrels per day of new capacity by year-end, expanding far faster than anaemic oil demand and potentially driving a final stake through the independent refining industry.

Faced with bulging inventories and a collapse in domestic demand growth, refiners Sinopec and PetroChina are clamouring for relief on export curbs in order to step up output from new plants that were planned years ago, when consumption was growing by leaps and bounds.

But even that option may become increasingly unattractive as global demand contracts and major expansion projects in India and elsewhere flood the market with lower-cost fuel.

Underscoring the industry's changing perspective, on Friday Japan's top refiner Nippon Oil Corp and PetroChina's parent CNPC put the brakes on a refining joint venture that would have given the Chinese firm nearly half of a refinery in Osaka, saying the venture would be delayed until June or later.

PetroChina, Sinopec and newcomer CNOOC are set to add at least 990,000 barrels per day (bpd) of refining capacity by the end of 2009, a Reuters survey found. Several of those plants were delayed from last year, at least in part because companies were hoping for a quick turnaround in demand.

Because many of those facilities will start up slowly later in the year, they will contribute only around 174,000 bpd of new fuel if averaged across the year -- over three times more than the expected 56,000 bpd or 0.7 percent demand growth projected by the International Energy Agency (IEA), the lowest in 20 years.

Refiners have a clear choice -- cut back production or dump the excess on global markets.

"With current economic indicators pointing to limited oil demand growth, refiners' operation rates will not be as high as usual," said an analyst with the Economics and Development Research Institute under Sinopec.

While top Chinese refineries are increasing production rates this month for the first time since October to 84 percent of their capacity, they are still running well below their norm over the past five years as demand boomed.

Two dozen of China's biggest refineries are planning to process 80,000 bpd more crude this year, according to forecasts from industry and company sources, although that estimate could yet be downgraded if demand continues to disappoint.

MOUNTING EXCESS
Despite Beijing's desire to grow capacity at the same pace as demand -- ensuring its self-sufficient without building overcapacity that would add to its trade balance -- the industry now faces a sizeable surplus that may take years to absorb.

The capacity increase would amount to a rise of nearly 15 percent from their total at the end of last year, after a much slower expansion rate of 7 percent in 2008 when many slowed construction on worsening refining margins and other reasons.

Small and old plants are expected to take the brunt in operation cuts as they are either less efficient or unable to process the cheap, lower-grade oil that accounts for a growing share of China's crude throughput, analysts and researchers said. Even so, the major firms are angling for export relief.

"Oil firms are lobbying for more favourable policies for fuel exports including more quotas as they do not want to reduce operation levels significantly," said an analyst at Sinopec who did not want to be named as he is not authorised to speak to the media.

They'll need it if they hope to profit in a global market where margins are being crushed by collapsing demand, new refineries in places like India and Vietnam and the approach of the second quarter, typically the weakest period for demand.

"Both the cold winter in Europe and the maintenance season in the United States are almost over, the export window is closing," said Sonia Song, an analyst with Merrill Lynch based in Singapore. "They will lose money if they sell at international prices. And demand in other part of Asia is falling faster than in China."

STAMP OUT THE SMALL
The prospect would boost Beijing's determination to tighten its industry policies to phase out small refineries and replace them with bigger and greener ones, after frequent fuel shortages in past years foreclosed any ambitious push for the plan.

China set a target to expand crude capacity to 440 million tonnes by 2011, or 8.8 million tonnes per day, saying the economic downturn provided an opportunity for cheaper expansion.

Beijing has already shown its willingness to support the ailing sector, urging in a stimulus plan on Thursday to speed up major refining and ethylene-cracking projects under construction and close down smaller and outdated operators.

For the moment at least, some of those plants are eking by, though at a much lower operation rates than state-owned ones, thanks to healthy domestic margins that have been supported by Beijing's reluctance to cut domestic fuel prices quickly. That may end soon as pump rates are adjusted to curb margins.

"Utilisation rates of top Chinese refineries are still high compared with those in Japan and South Korea, as Chinese refining margins are in a significantly positive range," said Song. "But the premium in fuel product prices over regional rates would not be sustained for a long time," she said.

Ultimately, those hit hardest by the downturn and new, expanded production capacity will be China's independent refineries, known as teapots, many of which have only recently resumed operations after shutting last year when crude surged.

But the swing suppliers were facing a grim future given China's push for bigger and greener refineries.

"They are facing more and more pressure, not from oil majors' expansion, but from the government's industry policy," said Liu Youcheng, an analyst with Hongyuan Securities in Beijing. "Almost none of them is able to afford a modern oil complex."

SOURCE:Reuters

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